OSD

Improving stability through science-led OSD reformulation 

How do you address a stability failure in an already filed and marketed OSD product while limiting unnecessary disruption to the registered formulation and manufacturing platform? 

This case study explores the science behind a complex OSD reformulation, combining formulation and analytical science with particle engineering, excipient evaluation, process optimisation and packaging assessment to target the underlying degradation pathway and enable a move from wet granulation to direct compression. 

The reformulated product remained stable through six months under the same accelerated conditions, while reducing the number of manufacturing steps. 

Key takeaways:  

  • Identifying the root cause of a complex stability failure
  • Reformulating while limiting changes to an already filed product
  • Moving from wet granulation to direct compression
  • Achieving six-month accelerated stability
  • Simplifying the manufacturing process

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